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INJECTION UNIT
Stable injection end position High repeatability of part weight
Linear guide rails, with the benefits of low resistance and quick acceleration, are a standard feature of D1S series two-platen injection molding machine. Incorporating other features, such as ultrasonic displacement sensor for monitoring and full closed-loop injection, D1S series has achieved accurate position control and high repeatability of part weight.
  • Excellent injection repeatability
    Repeatability of injection end position up to ±0.2mm or less and repeatability of part weight 0.3%.
  • Non-contacted ultrasonic displacement sensor
    Ultrasonic displacement sensor for position measurement is characterized by absolute value, little signal interference, long service life and high accuracy of measurement.
  • Integral linear guide rails for injection
    Linear guide rails are a standard feature of D1S series, bringing benefits of low resistance, quick acceleration and stable injection.
  • Adaptive PID temperature control
    With the use of durable ceramic heater bands and adaptive PID control performed by the Austrian controller, temperature control accuracy is up to ±0.5℃.
HYDRAULIC SYSTEM
Fast response, strong overloading, stability, energy conservation
D1S series is based on a hydraulic system with stability and fast response at the core, which enables hydraulic circuit to be in optimal operating conditions. The hydraulic system is characterized by fast response, strong overload capacity and low energy consumption that meets China energy efficiency grade 1.
New-generation servo system driven by fully oil-cooled motor
The fully oil-cooled two-headed motor-driven servo system is the quintessence of highly-integrated servo pump system. It eliminates the influence of instability in machine operation due to the work environment and further reduces energy consumption of hydraulic circuit. Synchronized drive technology makes hydraulic circuit response faster and movements more efficient.
  • Strong overload capacity
  • Rapid acceleration
  • Durable and reliable
Precise filtration and independent cooling system
With independent hydraulic circuit filtration system, filter fineness is up to 5μ m and cooling effect is optimized, which ensure long service life of seals.
Machine becomes more stable.
  • Good cooling effect
  • High filter fineness
  • Comparison of filter fineness
  • Motor protected with L-shape plates
    L-shape plates are easy to install and can be opened directly so that there is open space for more efficient maintenance of the drive system.
  • CONTROL SYSTEM
    Accurate control, various functions, reliable and stable
    D1S series adopts Austria's KEBA control system dedicated to two-platen injection molding machine. This powerful system can accurately control the position, pressure, speed, temperature and other parameters.
    The whole control system is engineered based on reliability, stability, safety and user-friendly operation for better user experience.
Stable, fast and accurate control
D1S series injection molding machine adopts Austria's KEBA control system, with double CPUs, 1ms of response time and high reliability.
DFast mold opening and closing and high repeatability thanks to the high-response dual proportional valve control technology
Servo injection (closed-loop control of injection, plasticizing, holding pressure and back pressure)
Self-tuning of temperature parameters of barrel and hot runner makes temperature control more accurate.
Various functions
Memory of alarm and process parameter change, USB expansion without limit
Programming with no restrictions, record of process parameter change curve is available
Production process data control (PDP) and statistical process control (SPC)
Multi-level user access to protect system and data
Multiple protections of equipment and people through software and hardware
New processes like MuCell, ICM, IMC can be integrated
Humanized design, easy to operate
Real-time remote control and maintenance
Online conversion of languages and units
Quick input by means of graph and virtual keyboard
Quick settings page for easy and convenient process parameter setting
  • IP54 electrical enclosure
    The electrical enclosure is designed with IP54 rating, resistance to water and dust and good cooling effect, so that the electrical system is more stable in operation.
  • Separate connecter module for auxiliary equipment
    External separate power control without opening the electrical cabinet makes operation safer and more convenient.
  • Euromap-based robot interface
    Euromap 12 robot interface is a standard feature, meeting customer's need for safer connection.

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